As a highly efficient automation equipment, the screw fastening machine integrates an advanced 4-axis moving system and is specially designed with a dual-station operation mode, together with a single feeder, to achieve a smooth production process. The core of the machine consists of two modules, the precision feeding system and the efficient locking system. The feeding section adopts a simple yet efficient screw arrangement mechanism, which is designed to maximise operational efficiency and reduce manual intervention.
This screw fastening automation machine is widely used in the electronics manufacturing industry, showing its strong adaptability and flexibility. It can easily handle screws from M1 to M6 standard sizes, and at the same time, it can also provide customised solutions for special screw types to ensure that it meets diversified production requirements.
Working principle:
The equipment uses automation technology to achieve efficient tightening of screws.
The whole process of screw feeding, positioning, tightening, etc. is automatically completed through motor drive.
Stepper motor or servo motor is used to accurately control the tightening torque and angle of screws.
Main functions:
Automatic feeding: The screws are sent to the tightening position through automatic feeding systems such as material trays or vibration trays.
Automatic positioning: Use visual systems or manipulators to locate screw holes to ensure that the screws are accurately in place.
Automatic tightening: The motor drives the spiral head or screwdriver head to achieve automatic tightening of screws.
Torque control: The torque value is detected and fed back by the sensor to ensure that the screw reaches the preset torque.
Application areas:
Widely used in assembly production lines in electronics, automobiles, home appliances and other industries.
It can be used for screw locking of various products, such as electronic equipment housings, home appliance housings, etc.
Play an important role in improving assembly efficiency and product quality.
Advantages:
Improve production efficiency: Automated operations greatly increase assembly speed.
Ensure assembly quality: Accurate torque control ensures reliable screw locking.
Reducing labor costs: Reduce manual participation and save human resources.
Environmentally friendly: no manual operation is required, reducing the labor intensity of workers.
Features
1,Adopting suction feeding technology, single screw feeder is equipped as standard, meanwhile, it supports upgrading to double feeder to meet the demand of higher efficiency.
2,Z-axis moving system is equipped with high quality electric screwdriver to ensure accurate and efficient locking operation.
3,Equipped with 4-axis operating platform, providing a wide range of 500300300*100mm to flexibly cope with various locking tasks.
4,Dual station design allows operators to load products alternately, significantly improving productivity and effectively reducing labour costs.
5,Torque control is precise and easy to adjust to ensure that every locking meets the quality standard and guarantee the production quality.
6, widely compatible with M1 to M6 specifications screws, through a simple replacement of the screw guide can be achieved (support for special specifications customised).
7,Integrated leakage detection function, intelligent identification of screw filling state, automatic replenishment or alarm when not in place, to ensure production continuity.
8,Built-in mass storage system, can save hundreds of processing files, each file supports recording 1000 screw position information, easy to call at any time, improve production flexibility.
Specification
| Model | HS-SL5331 |
| Production name | 4Axis Automatic Screw Locking Machine |
| Moving range(X/Y1/Y2/Z) | 500*300*300*100mm |
| X/Y1/Y2 axis moving speed | Closed loop motor :1-800mm/s |
| Z axis moving speed | Closed loop motor: 1-300mm/s |
| X/Y1/Y2 axis max load | Closed loop motor: 5KG |
| Z axis max load | Closed loop motor: 3KG |
| Power supply | AC110V/220V, 50/60Hz |
| Repeat accuracy | ±0.02mm |
| Document support | CAD CorelDraw |
| Suitable screws | M1-M6 |
| Machine dimension | 746*585*800mm |
| Machine weight | 65kg |
