Introduction
Built upon the principles of precision and efficiency, this inline automatic PCBA routing machine features a jig-based system designed to securely stabilize the PCBA during the automated routing of its bottom side. Once routing is complete, the machine utilizes an advanced nozzle suction mechanism to carefully lift and precisely position the PCBA, along with its jig, as a unified entity. This innovative feature allows the machine to adeptly handle stamp holes, curved PCBs, and various other irregularly connected PCB configurations, ultimately optimizing production workflows and boosting overall productivity.
Features
1.The PCBA is accurately picked and placed using a vacuum-based system, guaranteeing precise and reliable handling.
2.The machine executes bottom cutting operations with meticulous precision, tailored to the unique needs of the PCBA.
3.It features dual-platform cutting capability, which boosts productivity by enabling simultaneous or alternating cutting processes.
4.Integrated broken knife detection instantly identifies any issues, enabling swift maintenance and minimizing downtime.
5.The machine integrates seamlessly with automatic production lines, ensuring a smooth and efficient workflow throughout the entire process.
6.Equipped with SPC (Statistical Process Control) statistics functionality, it integrates effortlessly with ERP systems, offering valuable insights into production performance and enabling data-driven decision-making.
7.Optional features include an automatic tool change for additional versatility, an explosion-proof vacuum cleaner for heightened safety, and air volume monitoring to maintain optimal suction efficiency.
Technical details
| Model | QL800A |
| Max PCB size | 260x340mm |
| Min PCB size | 50x50mm |
| PCB thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transport direction | Left to right |
| Transportation speed | 1500mm/s(max) Adjustable |
| Loading mode | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication interface | SMEMA |
| PCB positioning | Fixtures positioning |
| Picking system | Vacuum suction pick up |
| Cutting spindle/speed | 60,000 rpm/min, Germany brand(optional 100,000 rpm/min, Germany brand) |
| Cooling type | Self cooled type |
| Automatic tool change | optional |
| Break knife check | Yes |
| Separating speed | 5-100mm/s |
| Cutting accuracy | ±0.05mm | |
| Milling kit | φ0.8~φ3.0 right side rotation, shank Tungsten steel |
| Repeat positioning accuracy | ±0.1mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation / batch panel forwarding unit |
| Waste collection | Waste cupboard collection |
| Procedure programming | GERBER drawing import /editing program through visual system |
| Air supply | 5-8 kg/cm³ |
| Power supply | AC380V, 50/60Hz, 3KW |
| Machine size | 1500x850x1600 mm |
| Weight | Appro. 800kg |
Machine size
Bottom size routing and dust collector
Excellent CCD system with imaging camera, moritex lens and measurement - level light source, to support machine calibration,compensation and positioning, with great stability and anti-disturbance capacity.
Omnipotence vacuum suction chuck for picking, placing , unloading, and production.
Composite unloading system, used the ESD anti-static belt to transport the separated product on the top side, and the waster is transported on the bottom side, save much space by this method.
About Packaging
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Inline Automatic PCB Router Machine Precision and Efficiency Combined Images
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